Coal handling plant (CHP) plays an important and pivotal role in the smooth running of a thermal power house. The major work includes: Unloading of raw coal from coal rake wagons. Separation of stones and metal pieces from raw coal. Processing of coal: The raw coal does not have a definite lump size and sometimes the coal lumps may be very big
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The broken coal is then fed into a mill which turns it into a powder. Coal mills are of differing types. The three main types in use today are ball mills, bowl mills, and hammer mills. A ball mill consists of a rotating cylinder or tube containing steel balls. Coal is introduced into the tube and the tumbling steel balls crush it to powder.
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The coal preparation plant receives raw coal from two different sections (Section 1 and Section 2) of Illinois No. 5 coal seam blended in a desired ratio (e.g., 75% from Section 1 and 25% from
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Most of the mines employ two-stage processing plants, with the first stage processing the raw coal to yield an export product and the second stage re-processing the rejects from the first stage at a higher relative density to produce a thermal coal for Eskom. There are also a growing number of small plants that only produce coal for Eskom
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